Empel Systems has selected
Altus Group to supply an advanced surface mount technology (SMT) manufacturing line for its facility in Milton Keynes, strengthening its in-house capability for the development and production of next-generation power electronics.
Altus Group, a distributor of electronics assembly equipment across the UK and Ireland, will deliver the new production line in partnership with Fuji, providing EMPEL Systems with a dedicated platform for manufacturing complex printed circuit board (PCB) assemblies used in demanding applications.
Empel Systems develops integrated electric motor and power electronics modules for sectors including automotive, aerospace, industrial machinery, robotics and green technology. As the company's technology portfolio has expanded, it identified the need for a specialist PCB assembly capability to support the production of increasingly sophisticated electronic systems, including embedded die technologies.
A major objective of the project was the ability to process heavy copper power boards commonly used in advanced motor drives and inverter systems. Such assemblies typically feature high copper content, increased board weights and non-standard components, creating manufacturing challenges that require advanced process control and highly flexible production equipment.
The final production solution was selected following an extensive assessment programme that included technical validation exercises and visits to manufacturing facilities across Europe. Following this process, Empel Systems appointed Altus Group as its technology partner, working alongside Fuji to specify a manufacturing line capable of supporting both advanced product development and future production requirements.
The new line incorporates a range of technologies designed to provide automation, traceability and high levels of process accuracy. Equipment includes YJ Link board handling and laser marking systems, Koh Young 3D solder paste inspection (SPI) and automated optical inspection (AOI) technology, Essemtec all-in-one SMT assembly systems combining placement and solder jetting capabilities, Heller vacuum convection reflow equipment, Fuji NXTR placement platforms and a Fuji screen printer.
According to the companies, the combination of automated inspection, high-speed placement and comprehensive traceability will help ensure manufacturing quality while supporting the production of complex power electronics assemblies.
Inline vacuum reflow technology has also been incorporated into the line to minimise voiding during soldering operations, a key consideration for power electronics applications where thermal performance and long-term reliability are critical.
Steve Leake, Sales Engineer at Altus Group, said: “It has been an incredible project to work on and the Altus team are delighted with the outcome. Empel Systems is one of the most exciting players in a sector that leans directly into the future.
“This project has been a great example of how we work with customers to develop manufacturing solutions that support both their current requirements and future ambitions.”
For EMPEL Systems, the investment marks a significant stage in the company's growth and technology development strategy.
John Martin, Founder and Director of Empel Systems, said: “There has been a lot of work to get to this point in the EMPEL Systems journey, but we are delighted to have invested in this capability as a significant milestone in our growth. The technologies we are developing are technologically ground-breaking and require an equally advanced manufacturing capability.
“To have this advanced manufacturing capability to support our technology development is something we are really proud of, and to partner with Altus and Fuji, with their known strengths and reputation for excellence, feels like the perfect fit.”
Scheduled for installation in 2026, the new SMT production line will provide EMPEL Systems with a specialist UK-based manufacturing resource for advanced electronics development. The facility will complement the company's existing manufacturing partnerships while providing greater control over the development and production of complex power electronics technologies destined for rapidly growing industrial and transport markets.