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Automated depowdering of extra-large components

Posted on 09 Jan 2025. Edited by: Tony Miles. Read 1044 times.
Automated depowdering of extra-large componentsMartin Bullemer, managing director AMCM and Andreas Hartmann, CEO/CTO of Solukon
in front of the SFM-AT1500-S at Formnext 2024


At the recent Formnext 2024 exhibition held in Frankfurt, Solukon unveiled the new SFM-AT1500-S, designed for very large metal parts weighing up to 2,100kg, and announced AMCM GmbH as one of its first customers.

SFM-AT1500-S is currently the largest metal depowdering system from Solukon. It can accommodate parts with dimensions 600 x 600 x 1,500mm or 820 x 820 x 1,300mm with a maximum weight of 2,100kg, including build plate — an immense intake weight for depowdering systems. This makes SFM-AT1500-S the ideal depowdering system for heavy-duty requirements and dimensions. Despite its enormous capacity, the SFM-AT1500-S is extremely compact and does not require an external work platform or stairs.

The M 8K from special machine manufacturer AMCM in Starnberg pushes the limits of what is currently printable. The M 8K can print components up to 820 x 820 x 1,200mm. In the search for an ideal peripheral device for depowdering, AMCM has once again opted for the market-leading technology from Solukon and the SFM-AT1500-S. AMCM will be commissioning the new Solukon depowdering system at its Starnberg facility soon.

As with the SFM-AT1000-S, which was the largest depowdering system of its time, Solukon worked closely with AMCM throughout the development phase of the new system. This collaboration allowed the ideas and requirements of Martin Bullemer, managing director at AMCM, and his team to be directly integrated into the design. The result is the SFM-AT1500-S, a machine perfectly tailored to requirements of the AMCM M 8K printer.



The difficulty in cleaning massive and extra-large metal parts is not only the extremely high weight of the components (up to 2,100kg). Complex internal structures also make powder removal a challenge. To address these challenges, Solukon’s largest metal depowdering system to date is equipped with the SPR-Pathfinder. This innovative software eliminates the need for manual programming during powder removal by using the CAD file to calculate the optimal movements for the component within the Solukon system. Users can also use the SPR-Pathfinder during the design process to check whether their complex components will be cleaned. This capability offers a unique opportunity to save substantial time and costs throughout the entire production process while significantly reducing the risk of production errors.

Martin Bullemer, managing director of AMCM, said: “SPR-Pathfinder is a tool that every customer would certainly like to have, and so do we. The software is indispensable for complex components because the exact movement pattern for very complex geometries cannot be generated using human imagination alone. The software eliminates the need for any human programming effort.”

Andreas Hartmann, CEO/CTO of Solukon concluded: “The exchange with our OEM partners is one of our guiding principles. With AMCM, we have always shared the approach of pushing the boundaries of what is possible for our customers. This has enabled us to develop a depowdering system for components weighing up to 2,100kg in record time.”