TC Industries, a leading international manufacturer of cutting edges and wear parts for yellow goods vehicles, has installed a new Yamazaki Mazak FJV vertical machining centre at its UK facility. The company manufactures parts for every size of earth-moving equipment, from wear plates, segments and base edges for wheel loaders and excavators through to cutting edges and track shoes for bulldozers, for a wide range of customers including Caterpillar.
The family-owned company has its global headquarters in Crystal Lake near Chicago in the USA, with additional manufacturing sites in Canada and the UK. TC Industries’ UK facility is in Skinningrove, near Saltburn-by-the-Sea in North Yorkshire, with 100% of the site’s production going to export markets. The highly efficient Mazak FJV machine, supplied by Worcester-based
Yamazaki Mazak UK Ltd is designed to accurately machine large workpieces and is being primarily used for drilling operations, replacing two older machines in the facility.
Paul Bird, site manager at Skinningrove, says the US parent company played a key role in convincing the UK management to consider Mazak technology. “Our parent company in the USA has a long relationship with Mazak, with multiple machines in operation at our Crystal Lake manufacturing site. We visited the Mazak European manufacturing plant in Worcester and saw the FJV machine in action on the shopfloor during a tour of the facility. The site tour confirmed what our owners were saying about Mazak’s capabilities, both in terms of the technology and its infrastructure in the UK – specifically its network of service engineers.”
Dramatically reduced process timesIn addition to drilling, the FJV’s milling and shaping capabilities were particularly important for TC Industries, specifically of slots that require a milling operation. The FJV 60/160 is a high-rigidity, double-column vertical machining centre capable of machining all five faces of a workpiece in a single set-up, dramatically reducing process times.
The machine is ergonomically designed to maximise ease of operation in the machining area and has simplified conversational programming with Mazatrol SmoothG control. To help integrate the new machine into TC Industries’ facility, the company took full advantage of Mazak’s training courses.
Mr Bird concluded: “We sent two operators down to Worcester for the Smooth CNC operator and programming training. We then had operator and application training on-site at Skinningrove. They’ are very good courses that helped get our CNC operators get up to speed very quickly on the machines and the control. Like TC Industries, Mazak is family-owned with an emphasis on providing outstanding technology and customer service. That continued back-up in terms of service and support is very important to us.”