Gleason Corporation will showcase groundbreaking innovations across the full spectrum of gear technology at
EMO Hannover 2025, taking place 22-26 September (Stand D18, Hall 13). Everything from digital design and high-precision manufacturing to nano-level inspection will be on display — with a particular focus on ‘Smart Loop Gear Manufacturing’.
At the heart of Gleason’s presentation is the seamless transition from gear design to manufacturing. The latest KISSsoft gear design software, now integrated with the KISSsoft System Module, offers advanced capabilities for simulating complete transmissions and gearbox components. These innovations streamline the engineering process and will be showcased live on the stand.
In manufacturing, Gleason will introduce several new solutions tailored to small and medium-size gear production. The Phoenix 100C bevel gear cutting machine enables fast, user-friendly production of high-precision bevel gears for robotic and industrial applications. For differential gear systems, the Coniflex Pro Manufacturing System sets new standards in a closed-loop environment, significantly reducing surface stress and root bending while improving NVH performance and transmission accuracy.
For hobbing and chamfer cutting, the Genesis 280HCD offers exceptional flexibility by combining chamfer hobbing and fly cutter chamfering in parallel with gear cutting operations — ideal for both large-scale production and adaptable small-batch manufacturing. Additionally, the compact 100PSiC Power Skiving Machine brings together power skiving or hobbing with sequential radial chamfering in a single machine, efficiently processing gears and shafts, even with complex contours.
Exceptional flexibilityIn gear inspection, Gleason unveils the 175GMS nano Gear Metrology System, which delivers sub-micron precision using a skidless probe and advanced evaluation tools such as ‘Waviness Analysis’ and the KTEPS (kinematic transmission error prediction software). These technologies enable fast and accurate diagnosis of gear noise and surface deviations.
Visitors will also experience the speed of the QFS Quick-Flex System, where workholding changeovers take less than 30sec, and see the latest hydraulic and mechanical clamping systems designed for precision and ease of handling across a wide range of machining needs.
Complementing the machinery, Gleason presents a broad range of tooling solutions. These include high-performance hard finishing tools for grinding and honing, carbide power skiving cutters for any machine platform, and a full portfolio of European-made HSS and carbide hobs and milling cutters, including worm gear hobs and coarse pitch hobs, suitable for automotive, industrial, and many other applications.
Finally, Gleason Global Services will be on site to demonstrate how digital maintenance tools, modernisation programmes, and expert support ensure maximum uptime and performance across the entire machine lifecycle.