Mills CNC to showcase a winning formula at MACH 2026

Mills’ milling machine tool line-up at the show includes three models from the company’s best-selling DVF range of simultaneous five-axis machining centres: two x DVF 4000 models and a DVF 5000Mk II machine

Mills CNC, the exclusive distributor of DN Solutions’ and Zayer machine tools in the UK and Ireland, and leading supplier of high-productivity and high-efficiency automation systems and solutions to component manufacturers, has announced that it will be showcasing 11 advanced, multi-axis and multi-tasking machine tools and three SYNERGi automation systems at MACH 2026 (Hall 19, Stand 110). The show is taking place 20-24 April at the NEC Birmingham.

The 10 DN Solutions’ machines on show not only include a number of models that will be making their MACH show debuts, but also demonstrate the depth and breadth of DN Solutions’ machine tool range. Mills’ milling machine tool line-up at the show is impressive and includes three models from the company’s best-selling DVF range of simultaneous five-axis machining centres (two x DVF 4000 models and a DVF 5000Mk II machine) equipped with the latest Fanuc CUFOS or recently introduced Siemens ONE control system. The DVF 5000Mk II will be integrated with a multi-level automatic workpiece pallet-changer (AWC) that significantly increases the machine’s productivity and flexibility.

Keeping with the automation theme, Mills will, for the first time ever, showcase a new, large-capacity NHP 5000 horizontal machining centre integrated with a linear pallet system on its stand. This compact and modular multi-pallet automation solution is inherently versatile and helps optimise productivity and process efficiencies.

Other milling highlights include two models from DN Solutions’ ever-popular (Fourth-Generation) DNM three-axis VMC range — a Siemens-controlled DNM 4500 and a Heidenhain-controlled DNM 6700.

‘One-hit machining’ capabilities
No MACH show would be complete without at least one Lynx lathe making an appearance and, at MACH 2026, Mills will be exhibiting a 6in chuck Lynx 2100SYA (Y-axis, sub-spindle model with driven tooling) in close proximity to an ultra-productive 10in chuck/81mm bar capacity TT2100SYYB twin-turret/twin-spindle turning centre with dual Y-axis capabilities. Both machines provide component manufacturers with proven multi-tasking, one-hit machining capabilities ensuring fast, small part processing completed in one set-up. The lathe line-up is completed with the new, heavy-duty 18in chuck Puma (PV6300M) vertical turning lathe equipped with driven tooling.

Pictured right: DNX 2100SB entry-level mill-turn machine

Two high-performance multi-tasking mill-turn machines, it is anticipated, will prove irresistible to MACH show visitors. A new DNX 2100SB entry-level mill-turn machine, first launched to wide acclaim at Mills’ ‘The ONE SHOW’ technology event in October 2025, will be rubbing shoulders with a proven, larger-capacity SMX 2100STB. The 10in chuck DNX 2100SB, with its advanced Fanuc CUFOS control, is equipped with two built-in spindles, a 12,000rev/min B-axis milling spindle and a large-capacity (60-tool) ATC, and is ideal for machining small batches, quickly, without the need for frequent tool-change operations.

The SMX 2100STB is a well-established multi-tasking mill-turn machine from DN Solutions’ best-in-class SMX series. The nine-axis machine is equipped with two opposing spindles and a B-axis milling spindle (12,000rev/min).

Mills will showcase a powerful, large-capacity multi-tasking Zayer Arion horizontal bridge-type milling machine on its stand. (The machine’s bridge and RAM configuration will be on show). The box guideway Arion features 2,000mm distance between columns, a high-torque 24kW/6,000rev/min high-torque spindle and 30m/min rapid rates.

The machine’s rigid design and construction combined with its large capacity work envelope and X, Y and Z travels of 3,000mm, 2,600mm, and 1,100mm, plus choice of milling heads and control systems make it ideal for processing large and complex aerospace, automotive, rail, power generation components, and mould and die applications.

Outstanding productivity and process efficiency
SYNERGi automation systems deliver outstanding productivity and process efficiency benefits to customers, and can be integrated to DN Solutions’ lathes, machining centres and mill-turn machines to create fast and flexible automated manufacturing cells. Powered by Mills’ proprietary SYNERGi software, these automation systems are constantly being developed, refined and improved to meet customers’ specific manufacturing and production requirements.

Pictured left: PV6300M vertical turning lathe equipped with driven tooling

In a purpose-built Automation Hub/Zone on Mills’ stand, three advanced, innovative and uniquely configured Synergi workpiece load/unload systems, in addition to the latest next generation 3-D machine vision solutions incorporating artificial intelligence (AI) technology, will be unveiled.

Meanwhile, in a separate part of Mills’ stand, the CNC Training Academy will be showcasing its latest ‘digital twin” technology solutions as well as the range of CNC (Fanuc/CUFOS, Heidenhain and Siemens) programmer and operator, and BobCAD-CAM, training courses it provides.

Tony Dale, Mills CNC’s Group CEO, said: “MACH is an important marketing event in our calendar. Once again, we are pushing the boat out at this year’s show and, with an emphasis on automation and multi-tasking processing, will be showcasing 11 machine tools and three SYNERGi automation systems from what is the largest stand at the event.

“As expected, considerable time and effort has been expended not only in getting the right blend and balance of technologies being exhibited, but also in designing a stand that will capture the imagination of visitors. I think we have achieved both with flying colours.”