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Installing, supporting and calibrating measurement systems

What are the key requirements when choosing a company to keep your measurement systems in top notch condition? Optimax’s Brian Kyte explains

Posted on 20 Aug 2024. Edited by: John Hunter. Read 836 times.
Installing, supporting and calibrating measurement systemsWhen selecting a company to install, support, and calibrate measurement systems used in industry, several key skills and services are critical. These elements ensure that the measurement systems are accurate, reliable, and compliant with industry standards:

Technical Expertise and Certification

Technical Proficiency: The company should have in-depth knowledge and experience with the specific types of measurement systems you use — whether optical or tactile.

Certifications: Look for technical standards that control calibration methods, uncertainties and protocols, ISO/IEC/UKAS 17025 covers dimensional metrology laboratories. Under that lab umbrella sit specific schedules, ISO10360-7 covers optical coordinate measurement machines (CMMs) for example.

Trained Personnel: technicians and engineers should be approved UKAS operators, certified and trained in the latest technologies and methods for installation, support, and calibration.

Calibration Capabilities

Traceability: Calibration should be traceable to national or international standards, ensuring the highest level of accuracy.

Measurement Uncertainty: Check that the uncertainty quoted for the calibration aligns to your equipment specification and Geometric Product Specifications, it should ideally all be underpinned with an MSA (Measurement System Analysis)

Calibration Range: The company should be able to calibrate across the range of your system’s capabilities, whether it's for dimensional measurement, surface measurement or 3-D measurement.

On-Site Calibration: The ability to perform on-site calibration reduces downtime and ensures systems are calibrated under actual operating conditions.

Installation Services

Comprehensive installation: The company should offer end-to-end installation services, including stand-alone instruments, solution design, integration with existing infrastructure, and commissioning.

Customisation: Ability to customise the installation process according to specific requirements, environmental conditions, and regulatory compliance.

Safety Compliance: Ensure the company follows all relevant safety standards and regulations during installation. Accreditation to the “Safe Contractor” standard provides confidence and is externally audited.

Support and Maintenance

Ongoing Support: Look for a company that offers comprehensive after-installation support, including troubleshooting, repairs, and system upgrades.

Maintenance Services: Regular maintenance services to ensure the measurement systems operate within specified tolerances and are free from drift.

Reputation and Experience

Industry Experience: The company should have a proven track record in your industry, with references or case studies that demonstrate their expertise.

Customer Testimonials: Positive feedback from other clients can be a good indicator of the company’s reliability and service quality.

Longevity: Companies with a long history of operation are often more stable and reliable.

Regulatory and Compliance Knowledge

Regulatory Expertise: The company should be well-versed in the regulations and standards relevant to your industry, ensuring that your systems remain compliant.

Documentation and Reporting: Proper documentation, such as calibration certificates and compliance reports, should be provided as part of their service. Look for the UKAS or globally recognised logo.

Customer Service and Responsiveness

Communication: Clear and proactive communication is key, especially for scheduling, updates, and responding to issues.

Responsiveness: Quick response times for support requests or emergencies, minimizing downtime and operational disruptions.

Technological Innovation

Use of Latest Tools: The company should utilise modern tools and techniques for calibration and installation, ensuring accuracy and efficiency.

Adaptability: The ability to adopt new technologies and methods as the industry evolves.

Cost and Value

Transparent Pricing: Clear and upfront pricing with no hidden costs.

Value for Money: The company should offer competitive pricing without compromising on quality or service.

Environmental and Sustainability Practices

Sustainability Initiatives: If relevant to your company’s values, consider a company’s commitment to environmental practices, such as reducing waste during installation or using eco-friendly materials.

Market Harborough-based Optimax Imaging and Inspection Ltd offers service and calibration, repair and refurbishment, contract inspection, and training to exacting standards. It is a UKAS and Safe Contractor-approved lab — both standards are independently externally audited. The company’s engineers are trained to factory standards and are approved UKAS operators. It offer very competitive rates for its team of engineers.