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PolyJet expanded into functional prototyping and end-use parts

Posted on 14 May 2025. Edited by: Colin Granger. Read 159 times.
PolyJet expanded into functional prototyping and end-use partsStratasys Ltd has introduced PolyJet ToughONE White, a material engineered for making tough and durable functional prototypes and end-use parts. Stratasys says that with the launch of this new material, PolyJet printing becomes ‘the premiere 3-D printing solution that combines exceptional design precision with functional strength’.

“Engineers and designers no longer have to choose between visual accuracy and function as they can create prototypes and end-use parts without compromising aesthetics or durability. Indeed, PolyJet ToughONE material features enhanced impact resistance and flexibility that allows for drilling, milling, and self-tapping.

“This new material is an ideal choice for producing functional prototypes across all market segments. For example, it can be used for creating accurate manufacturing aids, jigs, and fixtures, along with the option for colour labelling. The material can also be used for making custom housings, brackets, and covers in consumer electronics, impact-resistant components, and robotic end-effectors for industrial applications. PolyJet ToughONE material also finds applications in many other key sectors such as automotive, consumer goods, and eyewear.”

Rich Garrity, Stratasys’ chief business unit officer, added: “Manufacturers are constantly balancing speed, cost, and performance when developing new products, and every unnecessary prototype iteration adds delays and expense. With ToughONE, we are giving engineers a material that lets them move from concept to functional testing faster, with precision and performance built in.

“The material can also be used to produce complex part geometries, including thin walls, snap fits, and living hinges, while maintaining high dimensional accuracy and surface quality; it also integrates seamlessly with other PolyJet materials, allowing for hybrid models that combine different mechanical properties or different colours within a single part.”