Mazak reveals investment in plant and digital infrastructures

Mazak has installed two new 6kW Optiplex 3015 NEO 2D Fiber laser machines as part of a major investment in its sheet metal department at its European manufacturing plant

Yamazaki Mazak UK Ltd has unveiled a major investment in its European manufacturing plant by fully automating its sheet metal department while also launching a new website for European customers. The first stage of the automation project began full production in early 2025 and aims to boost sheet metal productivity in the plant in Worcester; while also providing a real-life showroom for the company’s laser and automation systems.

Central to the upgrade has been the introduction of two 6kW Optiplex 3015 NEO 2D Fiber laser machines used to cut a variety of components for its range of UK-made machine tools. Mazak is the only UK-based machine tool manufacturer that uses its own machines during the production process.

The Optiplex machines have a range of productivity enhancing features, including ‘Mazak Beam Shaping Technology’ and ‘Beam Diameter Control’, which deliver substantial productivity improvements and superior cutting quality while dramatically reducing cycle times and improving productivity by up to 40%. By adjusting the beam shape, operators are now able to cut material up to 50mm with four-times more stability compared to conventional cutting. Adjusting the beam shape can also improve the bevel angle by more than 80% versus conventional machines, significantly increasing the accuracy of the cut.

The two new machines replaced three older Hyper gear 510s and one NTX-48 CO₂ laser cutting machine. Furthermore, the new fibre lasers are tended by a Mazak CSTD Double Tower system to feed the sheet metal and a robotised Mazak Smart Manufacturing Cell for parts sorting. The double towers have sufficient storage for materials and scrap and have multiple conveying units to reduce machine waiting times and further improve productivity through unmanned operation.

More efficient operations
The upgrade to the sheet metal cutting capability will help the plant achieve its environmental and sustainable manufacturing objectives. The introduction of the two Optiplex NEO machines will reduce power consumption by 67% compared to the four CO₂ machines previously employed — ultimately helping the Worcester facility reduce its overall carbon footprint.

Richard Smith, European Group managing director at Yamazaki Mazak, said the investment is further proof of the company’s commitment to European manufacturing and sustainability. “Mazak’s philosophy has always been to invest in new technology to achieve productivity improvements and reduce cost. We have replaced four machines with two while shortening cycle times, improving throughput in the factory and making our sheet metal operations much more efficient.

“The improvements are ultimately designed to benefit our own customers by reducing lead times on our key UK-built machines while also supporting our sustainability commitments and our focus on environmentally friendly manufacturing.”

Pictured right: the new fibre lasers are tended by a Mazak CSTD Double Tower system to feed the sheet metal and a robotised Mazak Smart Manufacturing Cell for parts sorting

Mazak’s new sheet metal department will be open to visitors at the company’s upcoming European Laser Event, which will be held at its European manufacturing plant in Worcester on 20-22 May.

In addition to the two new 6kW Optiplex 3015 NEO 2D Fiber laser machines, which will be live cutting in the factory, the event will give laser customers from around Europe the opportunity to experience a demonstration of its TUBE FT-150 NEO laser processing machine. Ideally suited for automatic material loading, laser cutting, drilling and unloading, its unique U-axis provides uninterrupted high-speed, high-quality cutting of small and medium diameter tubes.

Significant investment
Alongside the upgrades to its European manufacturing plant, Mazak has also made significant investment in its digital space following the launch of a new European website in 2025. The site boasts an enhanced user experience tailored to meet the diverse needs of its customer base, underpinned by a responsive and contemporary layout optimised for mobile, tablet, and desktop.

Users benefit from simplified navigation and quick access to Mazak’s most frequently accessed sections, including product catalogues, technical specifications, support services and contact information for representatives throughout the organisation’s broad network.

The website also includes a dedicated support hub, providing direct access to service and maintenance resources, FAQs and regional contact points — ensuring Mazak’s renowned customer support is always within reach.

Users also now have seamless integrated access to the Mazak iCONNECT portal, leveraging single sign-on for security and convenience. Additionally, a streamlined registration process is available for events and training sessions to allow customers to quickly engage with the company’s offerings and maximise their investment.

Anita Kenny, Mazak’s head of European marketing and CRM, concluded: “Our newly launched website represents Mazak’s dedication to a customer-first approach in every aspect of our business. We are confident this modern platform will enable our customers to access essential information easily, strengthening their ability to optimise production and achieve their operational goals.”

To experience Mazak’s new European website click here, or to register for the European Laser Event click here.