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Achieving 100% quality control in micro engineering

Posted on 09 Sep 2025. Edited by: Tony Miles. Read 191 times.
Achieving 100% quality control in micro engineeringIn the world of micro engineering, including stamping, etching and precise 2-D and 3-D geometry, critical inspection requirements are mandatory, and manufacturers cannot rely on assumptions and manual checks — these tiny components have critical features which need to be measured without the risk of human error.

Market Harborough-based Optimax Imaging Inspection and Measurement Ltd has a range of solutions which include foundational 2-D geometric measurements with trusted tools such as the Starrett Shadowgraphs and Vision systems that offer invaluable optical projection, allowing for clear, magnified views of profiles and dimensions.

As the complexity increases, so does the need for more sophisticated solutions which are also supplied by Optimax. For example, detailed 3-D surface analysis, from roughness to form deviation on etched or stamped components, Bruker Alicona systems deliver unequalled optical 3-D measurement. They provide comprehensive data, moving beyond simple profiles to reveal the true topography of micro-components.

When it comes to automated visual inspection, the Inspekto ‘out-of-the-box’ artificial intelligence (AI)-driven inspection system stand out — it learns what a ‘good’ part looks like and instantly identifies critical defects. For even more complex, high-mix manufacturing environments the Kitov.ai takes automation further, using CAD-based programming and advanced AI to intelligently inspect intricate parts from every angle — this ensures no detail is missed on challenging 2-D and 3-D geometries.