Northern Ireland-based
Moyola Precision Engineering has made a decisive move to elevate its production capabilities by investing in the UK’s first HBZ AeroCell 160|400 five-axis horizontal machining centres from German manufacturer
Bavius Technologie GmbH.. This landmark investment signals a new chapter in Moyola’s pursuit of performance, innovation, and global competitiveness.
In response to sustained growth across the aerospace sector, Moyola initiated a strategic R&D programme aimed at expanding capacity and transforming its manufacturing approach for a major international aerospace contract. The initiative focused on developing a new production methodology, integrating advanced tooling strategies and a reengineered, highly efficient workflow.
At the heart of this transformation are two HBZ AeroCell 160|400 machines — one installed in December 2023 and the second in February 2025. Configured as a fully integrated twin-pallet manufacturing cell, the machines are purpose-built for high-speed machining of large aluminium aerospace components.
Lee Averill, CAD/CAM engineering manager at Moyola, said, “The HBZ AeroCell setup has played a pivotal role in redefining our approach to large workpiece machining, consistently exceeding expectations in both speed and precision.”
Manufactured by Bavius, a company with over 40 years of expertise in five-axis machining, the HBZ AeroCell 160 is engineered for speed, precision, and reliability. Based in Baienfurt, southern Germany, Bavius has earned its reputation as a global technology partner in high-performance aluminium machining, particularly for aerospace applications.
Complex geometriesThe AeroCell’s horizontal machining configuration, dual pallet changer, and high-performance spindle enable material removal rates exceeding 12 litres per min, all while maintaining process reliability on large-volume parts. It delivers precision across complex geometries, tight tolerances at high speeds, and seamless transitions between roughing and finishing operations.
Cycle times are significantly reduced thanks to rapid tool changes, synchronised twin-pallet operation, and intelligent process control. Mr Averill added: “The installation of the HBZ AeroCell was smooth and efficient, with minimal disruption. Since commissioning, machine uptime has been good, and operational performance has exceeded expectations.”
Now operating at full production capacity, the AeroCell machines are delivering consistent results. With optimised engineering, intelligent pallet handling, and a balanced takt time, Moyola has achieved a stable, continuous machining process with minimal downtime—an ideal setup for scaling production while maintaining precision. This capability has enabled Moyola to meet critical aerospace production commitments with greater flexibility and efficiency.
The deployment of these machines also marks a significant milestone in the partnership between Moyola and bavius. Both companies share a commitment to technical excellence and innovation in aerospace manufacturing. Lee said, “Deploying the UK’s first HBZ AeroCell machines marks a major step forward in our partnership with bavius. Embracing this cutting-edge technology has been both exciting and challenging—driving innovation while reinforcing our shared commitment to excellence.”
End-to-end manufacturing excellenceMoyola Precision Engineering, founded in 1976 in Castledawson, has grown from a small manufacturing business into a world-class provider of integrated machining and assembly solutions. The company specialises in the precision manufacture of complex five- and six-axis components for the global aerospace and defence industries. With capabilities spanning machining, assembly, kitting, in-house treatments, and chemical processing, Moyola supports OEMs and Tier 1 and 2 suppliers with end-to-end manufacturing excellence.
Moyola’s expertise covers aluminium, titanium, steel, and plastic components, and its commitment to innovation is reflected in consistent reinvestment in R&D—up to 30% of turnover in some years. The company has expanded its facilities, including a NADCAP-certified treatments centre, and exports to customers across Europe, North America, Asia, and South Africa.
Bavius is a leading manufacturer of 5-axis high-performance machining centres for high-speed milling of large structural parts. With modular machine concepts ranging from stand-alone systems to automated manufacturing cells, bavius machines are ideal for aerospace, extrusion, and façade applications. The company supports customers from concept to commissioning with expert knowledge, digitalised processes, and certified quality management.
Engineering Technology Group (ETG) is the exclusive sales partner for Bavius machining centres in the UK and Ireland. With a strong track record in supplying advanced manufacturing solutions to aerospace, automotive, and high-value engineering sectors, ETG provides ongoing support through local service, maintenance, training, and spare parts. Its dedicated applications and service team ensures manufacturers maximise uptime and remain competitive in demanding sectors.